clutch master cylinder vent hole

This is for general posts and questions concerning only the Voyager XII (1200cc, Four-cylinder) Years 1986 thru 2003.

Moderators: the2knights, Highway Rider

Post Reply
Larry in Arkansas
Cruiser
Cruiser
Posts: 39
Joined: Sat Mar 01, 2008 4:23 am
16
Location: Sherwood, AR
Has liked: 2 times
Been liked: 6 times

clutch master cylinder vent hole

Post by Larry in Arkansas »

When there is conversation about the clutch master cylinder vent hole, where is it located? Clutch master cylinder cap, diaphragm, internal housing, or elsewhere? The post I found weren't specific. Thanks
triton28
Elite Tourer
Elite Tourer
Posts: 966
Joined: Fri Aug 23, 2013 1:32 am
10
Current bike(s): 1987 ZG-1200 B1
1987 ZG-1200 B1
1990 ZG-1200 B4
Location: Nova Scotia Canada
Has liked: 84 times
Been liked: 234 times

Re: clutch master cylinder vent hole

Post by triton28 »

The small, fluid return port you refer to is located on the floor of the master cylinder. It is the port further forward and is smaller in diameter than the fluid feed port, which is the 2nd small port to be found on the floor of the master cylinder.
The size of the return port is around the size of a #70 drill bit, .030". I just forget exactly which drill bit size but that is a good place to start. Some folks use a strand from a wire brush if they have to clear the port.
Dave
These users liked triton28's post:
Larry in Arkansas (Fri Feb 23, 2024 12:58 pm) • cushman eagle (Sat Feb 24, 2024 9:48 pm) • Stew (Sun Mar 03, 2024 4:36 am)
Rating: 37.5%
Larry in Arkansas
Cruiser
Cruiser
Posts: 39
Joined: Sat Mar 01, 2008 4:23 am
16
Location: Sherwood, AR
Has liked: 2 times
Been liked: 6 times

Re: clutch master cylinder vent hole

Post by Larry in Arkansas »

Thank you, turns out this was the problem with my clutch. It had set for some time and when I rode it, the clutch quit disengaging. It was low on fluid and so I pulled the clutch slave, rebuilt it, bled it and rode it. Then the clutch started slipping. After cleaning out the vent hole, I bled it again and rode it, no problem. So glad I didn't have to replace the clutch plates. :-D
These users liked Larry in Arkansas's post:
Stew (Sun Mar 03, 2024 4:36 am) • triton28 (Sun Mar 03, 2024 10:15 am)
Rating: 25%
Post Reply

Return to “General - Voyager XII (1200 Four)”