Tech Tips - Voyager XII (1200 Four) - Page 16 - American Voyager Association

Hello everyone! As of today, we have 90 registered! That's going to be a great turn out!
Just a reminder that rally registration closes on May 9 so that we can place our t-shirt order for the rally.
If you are coming, but have not sent in your registration, do it TODAY or TOMORROW!
After that, we will not accept any orders for t-shirts. We order a few extra of the most common sizes for the rally. You can only get what is available.
Have you all made your hotel reservations? If not, do it NOW! If our blocked rooms are full at Laquinta Inn, you'll have to find other lodging.
See you all soon!

Tech Tips - Voyager XII (1200 Four)

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2025 International Rally Reveal

Last post by ted1r « Wed Dec 04, 2024 6:04 pm
Posted in 35th annual Rally Duluth, MN June 9th-12th 2025
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:39 am » in 35th annual Rally Duluth, MN June 9th-12th 2025
Rating: 5.15%
First post

2025_internal_rally_reveal.mp4

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Hi guys I hope you are all ok that side of the pond ,my question is as follows ,
I am seriously looking at coming over for the Rally, just need to...

2 Replies

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Last post by ted1r
Wed Dec 04, 2024 6:04 pm
2024 AVA Blairsville GA, Closing Slide Show

Last post by ted1r « Wed Jun 26, 2024 12:29 pm
Posted in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:32 am » in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Rating: 4.12%
First post

2024_blairsville_ga_closing.mp4

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Hi guys looks like a great time was had by all ,some great photos ,makes me feel like I was there .
Look at what I can do about next year ,

Bye from...

2 Replies

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Last post by ted1r
Wed Jun 26, 2024 12:29 pm

Topics

Replies

Views

Last post

Getting my first Voyager running!

Last post by Mr Jensee « Mon Jan 23, 2017 10:51 pm
Replies: 16
by MyUnclesVoyager » Fri Jan 20, 2017 10:23 pm

First post

Hey guys, just got on the forum. My uncle has a 1998 Voyager 1200 that hasn't been down the road in a year or so. He says if I get it running, I can...

Last post

I've mentioned this elsewhere but if you are a mechanic you may already have one. A torch tip cleaning tool is a great tool for cleaning out those...

16 Replies

1404 Views

Last post by Mr Jensee
Mon Jan 23, 2017 10:51 pm
water pump oil leak kawasaki part #'s that you need

Last post by forestfarm « Sat Jan 21, 2017 10:11 pm

by forestfarm » Sat Jan 21, 2017 10:11 pm

Product Unit Price Qty Total

GASKET,WATER PUMP GASKET,WATER PUMP

Item #11009-1621
$5.50 1 $5.50
SEAL-OIL,WATER PUMP SEAL-OIL,WATER PUMP

Item...

0 Replies

418 Views

Last post by forestfarm
Sat Jan 21, 2017 10:11 pm
Cruise Control ?s

Last post by krasmu « Tue Jan 10, 2017 4:53 am
Replies: 15
by Aladinbama » Sun Nov 20, 2016 7:07 pm

First post

On my new to me Voyager, I fixed the speedometer hub and everything works as it should but the cruise control.
Before my question, my choke cable is...

Last post

I had two issues going on with mine. The brake switch Gene is talking about was dirty and not clicking. Also the cable were to tight and the...

15 Replies

1913 Views

Last post by krasmu
Tue Jan 10, 2017 4:53 am
fuel leak

Last post by Rodney « Sat Jan 07, 2017 3:40 am
Replies: 10
by Rodney » Sun Aug 28, 2016 11:17 pm

First post

I am on a 3,500K trip. This AM when I started the bike it was pouring excess fuel out the rubber drain line that connects to the 4 carb bowls. My...

Last post

Final update
I drove my bike to an experienced mechanic. He replaced the needles and seats and balanced the carbs. No more leaks on the road or gas...

10 Replies

1752 Views

Last post by Rodney
Sat Jan 07, 2017 3:40 am
Drive line slop

Last post by JHD « Sat Jan 07, 2017 2:54 am
Replies: 34
by Kawi_Nut » Wed Jun 22, 2016 8:28 pm
1

2
Rating: 1.03%
First post

I have what I think is an excessive amount of slop in my drive line. About a quarter rotation of the clutch output (driven side) drum. This much...

Last post

I was pointing out the difference between the cam chain tensioner which is internal and the cam chain tensioner adjuster which is external. .
Sorry...
34 Replies

4303 Views

Last post by JHD
Sat Jan 07, 2017 2:54 am
Bluetooth Adapter

Last post by suzib6sw « Mon Dec 12, 2016 8:02 pm
Replies: 7
by JHD » Sat Aug 20, 2016 6:28 am

First post

Just received an Ion Cassette Bluetooth adapter from Amazon tonight. Very cool gadget. I will charge it up and check it out tomorrow. Will let you...

Last post

No Problem Sir..
Ok,
the problem with all cassette adapters is that they rely heavily on the belts being in good enough condition to pull the heads...

7 Replies

2517 Views

Last post by suzib6sw
Mon Dec 12, 2016 8:02 pm
Radio Help needed

Last post by suzib6sw « Mon Dec 12, 2016 7:56 pm
Replies: 5
by Aladinbama » Sat Oct 29, 2016 6:25 pm

First post

Sorry, but I'm new to the Voyager and with that comes a bunch of potentially %$@#!* questions.
Speedo hub parts ordered so one issue is scrtached -...

Last post

Its also common for the wire in the sheathing to fracture about 1 from either end of the fuse holders.

If neither the 1amp inline or the 3amp in the...

5 Replies

1084 Views

Last post by suzib6sw
Mon Dec 12, 2016 7:56 pm
LED lights

Last post by suzib6sw « Mon Dec 12, 2016 7:50 pm
Replies: 4
by Neal » Thu Dec 01, 2016 12:30 pm

First post

Thinking of changing out all the lights this winter. Is there a final agreement with all on what lights actually work as 'plug-and-Play' or are we...

Last post

Here you go Neal.. the LEDs I used are on Ebay after someone else suggested them..

4 Replies

820 Views

Last post by suzib6sw
Mon Dec 12, 2016 7:50 pm
bushing image, clutch/brake levers

Last post by cranky « Tue Dec 06, 2016 8:01 pm
Replies: 9
by triton28 » Mon Dec 05, 2016 8:41 pm

First post

Well I got it to load somehow.

Last post

...'fraid I d go to pinwall cycles
ebay or bikestrippers.com first... gotta be a gazillion of 'um
out there.... JM2C

9 Replies

920 Views

Last post by cranky
Tue Dec 06, 2016 8:01 pm
clutch/front brake lever bushings

Last post by Highway Rider « Mon Dec 05, 2016 8:48 pm
Replies: 1
by triton28 » Mon Dec 05, 2016 8:19 pm

First post

I found this rough sketch today. I had made it for a machinist friend so that I could replace the bronze lever bushings as mine were just about worn...

Last post

The reason that these only showed the address was because this is what you had address

Should have looked like this address

1 Replies

469 Views

Last post by Highway Rider
Mon Dec 05, 2016 8:48 pm
can't load image of bushing

Last post by Highway Rider « Mon Dec 05, 2016 8:36 pm
Replies: 1
by triton28 » Mon Dec 05, 2016 8:24 pm

First post

I don't know if any of you can see the image but I only see a link and can't see the image.
I tried the way I always did but it doesn't seem to work...

Last post

Email me the image that you want posted as I want to see what us going on.
Send it here

voyagerwebmaster@gmail.com

You are uploading it using the...

1 Replies

355 Views

Last post by Highway Rider
Mon Dec 05, 2016 8:36 pm
Progressive fork springs install problem...

Last post by timmerz_1 « Sat Nov 26, 2016 3:14 am
Replies: 15
by timmerz_1 » Thu Nov 24, 2016 9:02 pm
Rating: 1.03%
First post

Hope somebody might have run into this before....I am not mechanically inclined, more musician than wrencher, so I had a buddy with a shop install...

Last post

Block the bike up so the front wheel is just barely off the ground, loosen the 4 fender bolts, or even better remove the fender and brace, and with...

15 Replies

2593 Views

Last post by timmerz_1
Sat Nov 26, 2016 3:14 am
Speedometer Error fix

Last post by timmerz_1 « Fri Nov 25, 2016 6:49 pm
Replies: 24
by rustynut51 » Fri Jun 19, 2015 8:44 pm
1

2
First post

Take a 1/16 drill bit run slowly down the center of
the roll pin drill all the way through. then you have a center
point to drill back toward the...

Last post

Ah, thanks...I had lost sight of what my starting point had been...guess that's the best I'm gonna get...thanks again!
24 Replies

8004 Views

Last post by timmerz_1
Fri Nov 25, 2016 6:49 pm
Good evening everyone New Member here with a problem with my 2003 voyager xii

Last post by triton28 « Tue Nov 22, 2016 12:59 pm
Replies: 3
by Preid55 » Tue Nov 22, 2016 12:09 am

First post

First off I went to start her up the other day to get her cleaned up a bit and ride. Well she didn't want to fire up, the starter kept turning but...

Last post

As touched on by lucasind, it would seem as though there may be an electrical issue/disconnect of some form to the RH side coil as # 2 and 3...

3 Replies

634 Views

Last post by triton28
Tue Nov 22, 2016 12:59 pm
Clutch lever switch

Last post by Wahrsuul « Mon Nov 14, 2016 11:32 am
Replies: 1
by Roadrash » Sat Nov 12, 2016 2:29 am

First post

I'm having a starting issue that I think is related to the switch at the clutch lever. Is this part of the starting circuit? Does the lever need to...

Last post

No, you should be able to start in neutral without the clutch pulled.

1 Replies

510 Views

Last post by Wahrsuul
Mon Nov 14, 2016 11:32 am
Choke Cable needed

Last post by Highway Rider « Mon Nov 14, 2016 1:00 am
Replies: 1
by Aladinbama » Sun Nov 13, 2016 11:37 pm

First post

I need a new choke cable and am confused with the schematics and such. I look up the parts and there really isn't one connecting to the carburetors...

Last post

Yes it is the one that says: Cable-Stater 5417-1095

1 Replies

510 Views

Last post by Highway Rider
Mon Nov 14, 2016 1:00 am
Volume switch for Clarion radio

Last post by upright « Sun Nov 13, 2016 4:28 pm
Replies: 5
by upright » Sat Nov 12, 2016 3:56 pm

First post

The volume control rocker switch doesn't operate smoothly and feels like there's something inside that's obstructing the switch's movement, making...

Last post

Thanks for the heads up, Lucasind!

5 Replies

771 Views

Last post by upright
Sun Nov 13, 2016 4:28 pm
Springs or not?

Last post by Roadrash « Fri Nov 11, 2016 5:46 am
Replies: 6
by Roadrash » Wed Nov 02, 2016 8:07 pm

First post

I was going to put in front progressive springs on my 98 voyager xii because the air system doesn't work. However, I talked to the previous owner...

Last post

Well it did already have progressives. At least I changed the fork oil. Thanks to all for the help.

6 Replies

813 Views

Last post by Roadrash
Fri Nov 11, 2016 5:46 am
Clip

Last post by Lucasind « Tue Nov 08, 2016 1:11 am
Replies: 10
by Roadrash » Sun Nov 06, 2016 12:46 am

First post

This c clip at the top of the tube is being a pain. Do you guys have a special tool to get this out? I'm thinking maybe a dental hook. Amazing this...

Last post

Re: Clip
Postby Roadrash » Sun Nov 06, 2016 7:22 pm

Thanks Lucas these look like some good methods.

your welcome road rash I just took the time...

10 Replies

951 Views

Last post by Lucasind
Tue Nov 08, 2016 1:11 am
How to remove Voyager XII dummy tank

Last post by Mr Jensee « Sat Nov 05, 2016 4:38 am
Replies: 9
by WilliamR » Tue Dec 10, 2013 3:32 am

First post

I'm a new owner of a 2002 Voyager XII. I want to remove the dummy tank to get at the battery. I have the service repair manual. A couple of pictures...

Last post

Click on my signature link for the service manual of the Voyager XII.

9 Replies

4572 Views

Last post by Mr Jensee
Sat Nov 05, 2016 4:38 am
2000 need some help

Last post by Mr Jensee « Thu Oct 27, 2016 4:02 pm
Replies: 3
by Aladinbama » Mon Oct 24, 2016 2:20 am

First post

I just bought a 2000 Voyager XII and I need some help!
Can you direct me to a tutorial that shows me how to get to the temperature sensor and it's...

Last post

If you check the link in my signature there is a downloadable service manual there. Check out chapter 9 for info on removing tires and the sensor....

3 Replies

628 Views

Last post by Mr Jensee
Thu Oct 27, 2016 4:02 pm
Center stand

Last post by Mr Jensee « Fri Oct 07, 2016 10:41 pm
Replies: 6
by Wahrsuul » Wed Oct 05, 2016 11:18 am

First post

Ok, somehow during my son's use of the bike, the center stand handle - the one with the little foot on it got severely bent. We hammered it back part...

Last post

Lucus had the right idea. Get a torch, heat up the offending piece bend it with either striking it with a heavy hammer or use a piece of 2 pipe that...

6 Replies

1083 Views

Last post by Mr Jensee
Fri Oct 07, 2016 10:41 pm
Cross / support piece between crash bars

Last post by cranky « Fri Oct 07, 2016 2:56 pm
Replies: 6
by cranky » Wed Oct 05, 2016 7:24 pm

First post

I contacted oldhippi59@yahoo.com per the $ for $ section and
jim.aynes@servicesource.org per one of Don's posts and I've not
heard from either. Are...

Last post

THANKS!!!! I'm just spending my kids inheritance, so don't mind spending a
couple bucks!!! GBG Just gettin' Gina ready for next years rides!!!!!

6 Replies

747 Views

Last post by cranky
Fri Oct 07, 2016 2:56 pm
Motor oil level on stand -vs- level on ground

Last post by cranky « Sun Sep 25, 2016 2:54 pm
Replies: 8
by cranky » Fri Sep 23, 2016 8:03 pm

First post

... OK, I'm confused, at my age, it comes real easy...

If I measure the oil on the center stand, it's different than bike level on ground...

As the...

Last post

... I really do tunnel think, try not to but habit is nasty....

I've always got on my scoot, pulled 'er up and checked the oil.... now I own a...

8 Replies

1048 Views

Last post by cranky
Sun Sep 25, 2016 2:54 pm
turn signal relay

Last post by krasmu « Sun Sep 18, 2016 5:05 pm
Replies: 23
by wsm 1 » Wed Jul 20, 2016 2:15 am
1

2
First post

I know it is left of the battery,if I change it to a EP34 relay ,does it work the front and rear turn signals?

Last post

most Auto parts stores have on the shelf.
23 Replies

5942 Views

Last post by krasmu
Sun Sep 18, 2016 5:05 pm

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