Tech Tips - Voyager XII (1200 Four) - Page 25 - American Voyager Association

Hello everyone! As of today, we have 90 registered! That's going to be a great turn out!
Just a reminder that rally registration closes on May 9 so that we can place our t-shirt order for the rally.
If you are coming, but have not sent in your registration, do it TODAY or TOMORROW!
After that, we will not accept any orders for t-shirts. We order a few extra of the most common sizes for the rally. You can only get what is available.
Have you all made your hotel reservations? If not, do it NOW! If our blocked rooms are full at Laquinta Inn, you'll have to find other lodging.
See you all soon!

Tech Tips - Voyager XII (1200 Four)

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2025 International Rally Reveal

Last post by ted1r « Wed Dec 04, 2024 6:04 pm
Posted in 35th annual Rally Duluth, MN June 9th-12th 2025
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:39 am » in 35th annual Rally Duluth, MN June 9th-12th 2025
Rating: 5.15%
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2025_internal_rally_reveal.mp4

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Hi guys I hope you are all ok that side of the pond ,my question is as follows ,
I am seriously looking at coming over for the Rally, just need to...

2 Replies

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Last post by ted1r
Wed Dec 04, 2024 6:04 pm
2024 AVA Blairsville GA, Closing Slide Show

Last post by ted1r « Wed Jun 26, 2024 12:29 pm
Posted in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Replies: 2
by Highway Rider » Mon Jun 24, 2024 1:32 am » in 34th Annual AVA Rally Blairsville, GA. June 17th - 20th 2024
Rating: 4.12%
First post

2024_blairsville_ga_closing.mp4

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Hi guys looks like a great time was had by all ,some great photos ,makes me feel like I was there .
Look at what I can do about next year ,

Bye from...

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Last post by ted1r
Wed Jun 26, 2024 12:29 pm

Topics

Replies

Views

Last post

Progressive Form springs from and 86 into a 93?

Last post by HawkeSHR « Wed Apr 29, 2015 12:38 am
Replies: 5
by HawkeSHR » Tue Apr 28, 2015 12:22 am

First post

Progressive site says 11-1102 for 86. 11-1122 for 93... does anyone know if there is a big difference that could cause a problem with me using them...

Last post

the difference is the internal diameter of the tubes, OD is the same but the 86s had thinner tubing which caused flex. the progressive springs for...

5 Replies

491 Views

Last post by HawkeSHR
Wed Apr 29, 2015 12:38 am
Saddlebag lights

Last post by SgtSlag « Fri Apr 24, 2015 10:50 pm
Replies: 1
by lonewolf3253 » Thu Apr 23, 2015 9:38 pm

First post

Note to self.....
When wiring lights be sure to cycle starter when testing !!!!!! :bat:
Got around to wiring lights I've had on since our last rally...

Last post

Congratulations!!! You're Human...

:woohoo:

Been there, done similar things, have the T-shirt(s). Cheers!
:gmad:

1 Replies

382 Views

Last post by SgtSlag
Fri Apr 24, 2015 10:50 pm
Battery Light

Last post by ekap1200 « Fri Apr 24, 2015 9:45 pm
Replies: 10
by bamboozer » Wed Apr 22, 2015 8:14 pm

First post

Replaced the old battery, but the new one does not have a place for the sensor that inserted into the old one. I can't get the battery indicator...

Last post

FYI: I know op has already got new battery but for future battery purchasers for any M/C. The Yuasa AGM (Glass Mat) batteries are proven far superior...

10 Replies

2814 Views

Last post by ekap1200
Fri Apr 24, 2015 9:45 pm
gas tank removal, 2001 voyager

Last post by Sci_ « Tue Apr 21, 2015 11:00 pm
Replies: 7
by Sci_ » Sun Apr 05, 2015 10:37 pm

First post

Hi Guys,
I've just discovered that I have rust in the bottom of the gas tank on my 2001 voyager that I just bought and trying to get up an running....

Last post

I just found out that I could lay the rack aside without removing the antenna base . I'm a slow learner.
Thanks

7 Replies

2012 Views

Last post by Sci_
Tue Apr 21, 2015 11:00 pm
Radio/Bluetooth update

Last post by tregal16 « Tue Apr 21, 2015 3:35 pm
Replies: 1
by suzib6sw » Tue Apr 21, 2015 3:29 pm

First post

. Was playing with my Bluetooth Torc Helmet, the Bluetooth module I fit to the Voyager Radio and my Galaxy S6 Running Lollipop. It may work with...

Last post

:thmup:

1 Replies

435 Views

Last post by tregal16
Tue Apr 21, 2015 3:35 pm
radio dont turn on

Last post by suzib6sw « Tue Apr 21, 2015 3:22 pm
Replies: 6
by jek7galo » Sun Apr 12, 2015 3:18 pm

First post

Hello friends,
Once again, I comming ask for help.
The radio of my bike dont turn on after I pass a hole, but the clock is on.
I veryfi the...

Last post

Holla amigos,

Was not the fuses and i dont know that was, but I took the opportunity to change the chain of the cassette and the radio comeback...

6 Replies

3155 Views

Last post by suzib6sw
Tue Apr 21, 2015 3:22 pm
Fork Tube diameter question '93 Voyager

Last post by Lance McCaw « Thu Apr 16, 2015 8:38 pm
Replies: 5
by HawkeSHR » Mon Apr 13, 2015 4:20 pm

First post

For my '93; I cannot find the fork diameter in any of the forums Tech Tips or the service manual. I'm trying to figure it our so I can purchase the...

Last post

Or you can be inventive and buy an 1 1/2 PVC coupling, remove the butt ring on the inside of the coupling and you have a perfect fit bushing/seal...

5 Replies

594 Views

Last post by Lance McCaw
Thu Apr 16, 2015 8:38 pm
Missing pan cover bolt

Last post by Scott-(Altoona, PA) « Fri Apr 10, 2015 9:06 pm
Replies: 4
by Littlebeaver » Fri Apr 10, 2015 3:43 am

First post

When I was changing the oil I noticed that a bolt was missing, apparently it was a oil pan cover bolt, a 6mm stainless steel bolt.. Thank goodness...

Last post

LB, start a channel on YT and post your videos on there then just put links here. There are (amazingly) people who own Voyager XII's that don't visit...

4 Replies

434 Views

Last post by Scott-(Altoona, PA)
Fri Apr 10, 2015 9:06 pm
First Oil Change

Last post by kjsett « Thu Apr 09, 2015 10:57 pm
Replies: 20
by Godlover » Tue Mar 15, 2011 2:17 am
1

2
First post

Okay - I just finished my first oil change and did it by the book. I was reading through some past forums on oil changes and someone mentioned the...

Last post

Ken, if you get a chance to explore it don't blink - there isn't too much to it! I haven't come across any of the mini-WalMarts yet but I'm sure in...
20 Replies

1924 Views

Last post by kjsett
Thu Apr 09, 2015 10:57 pm
Kawasaki Voyager ZG1200 '94 Having issues shifting gears

Last post by Mr Jensee « Tue Apr 07, 2015 3:52 pm
Replies: 11
by Sasha Al » Sat Apr 04, 2015 12:21 am

First post

Today I developed an oil leak on the left side of the engine. I started the bike, put it on the stand, and shifted to the first gear. I ran the bike...

Last post

Prayers sent to all the families. I hope your Mom inproves quickly. Thank you. Lots of prayers have come our way. She seems to be improving today,...

11 Replies

2176 Views

Last post by Mr Jensee
Tue Apr 07, 2015 3:52 pm
Cheat-sheets for common tasks...

Last post by Sci_ « Sun Apr 05, 2015 8:49 pm
Replies: 11
by SgtSlag » Sun Mar 15, 2015 1:43 pm

First post

This may be blatantly obvious, but I thought I'd share, just in case anyone is like me -- forgetful. :bat:

I need to change the oil on my XII, so I...

Last post

Thanks a-million guys.

11 Replies

1091 Views

Last post by Sci_
Sun Apr 05, 2015 8:49 pm
Bike is hard to start when cold

Last post by 6ft1_grand « Sun Apr 05, 2015 1:41 am
Replies: 5
by 6ft1_grand » Thu Apr 02, 2015 11:50 pm

First post

The longer my bike sits the harder it is start. The logical fix would be to ride it more often and never let it sit. However, here in the Pacific...

Last post

Awesome!!!!
:woohoo:
I put the switch in and it works great and well as giving me an extra security feature.

Thanks so much for your help!!!...

5 Replies

938 Views

Last post by 6ft1_grand
Sun Apr 05, 2015 1:41 am
headlight

Last post by Mr Jensee « Wed Apr 01, 2015 9:35 pm
Replies: 7
by JosephToulouse » Wed Mar 25, 2015 11:03 pm

First post

Hello fellow Riders!
first of all;appreciate all the feed back to My many questions.........

But..........I got some more!!!

1). Can you change out...

Last post

The original bulb was an H4 12 V 60/55 W (quartz-halogen) and that is what I replaced it with.

7 Replies

2041 Views

Last post by Mr Jensee
Wed Apr 01, 2015 9:35 pm
Tire Valve accessory

Last post by Skibou « Mon Mar 30, 2015 5:30 pm
Replies: 14
by chicagorandy » Thu Mar 19, 2015 12:41 pm

First post

Those of us with the straight steel air valves know what a 'joy' it is check air pressure / add air in our tires.

It is no 'new' tech tip but I...

Last post

Yes Ghostler, they would work well. I should have thought of that. After more than 40 years with all kinds of trailers and RV's, I have a bunch of...

14 Replies

1604 Views

Last post by Skibou
Mon Mar 30, 2015 5:30 pm
pics - antifreeze leak from O-Rings

Last post by cushman eagle « Fri Mar 27, 2015 11:39 pm
Replies: 2
by Mike W » Sat Mar 29, 2008 4:39 pm

First post

Here are a couple of shots I took while fixing my antifreeze leak.

Many of you have a couple of drips of the green stuff when it gets cold out. Here...

Last post

Thought I would hijack this thread as it already has pictures.
I replaced the O'rings after they started to leak last Thanksgiving (2014). This week...

2 Replies

1270 Views

Last post by cushman eagle
Fri Mar 27, 2015 11:39 pm
Fork air equalizer seals

Last post by chevyman1 « Mon Mar 23, 2015 10:38 am
Replies: 6
by bubbak » Tue Mar 17, 2015 3:27 pm

First post

I am rebuilding a set of forks on a 2001 and found all balls seal kit but having no luck finding the seals for the fork air equalizer. What are you...

Last post

here is the cheapest place I found Progressive springs

6 Replies

675 Views

Last post by chevyman1
Mon Mar 23, 2015 10:38 am
water tempature sensor replacement

Last post by 6ft1_grand « Wed Mar 18, 2015 12:36 am
Replies: 4
by 6ft1_grand » Mon Mar 16, 2015 2:15 am

First post

So I have a bad water sensor (the one for the gauge, not the fan) and I'm wondering what is the easiest way to get it out so I can replace it. I was...

Last post

Had to take the whole thermostat housing out. Yup, that was fun. But, it is out now and I'm just waiting for parts to arrive.

4 Replies

512 Views

Last post by 6ft1_grand
Wed Mar 18, 2015 12:36 am
Starter Runs With No Key In Ignition

Last post by bamboozer « Sun Mar 15, 2015 4:20 pm
Replies: 3
by bamboozer » Fri Mar 13, 2015 7:17 pm

First post

Bike left me stranded yesterday, starter barely turned it over. This has been going on awhile but it always started. Bought a new battery today, it...

Last post

New battery and no problems, starts instantly. Perhaps I should check the relay anyway.

3 Replies

412 Views

Last post by bamboozer
Sun Mar 15, 2015 4:20 pm
Oil Leak

Last post by Scott-(Altoona, PA) « Sat Mar 14, 2015 1:40 pm
Replies: 5
by bubbak » Fri Mar 13, 2015 10:51 pm

First post

Hi, new to the board. I am working on my brothers 2001 Voyager and he a a oil leak we cant find. It is on the left side of the engine. 1St was...

Last post

Carl was the first person to respond to your question. At the bottom of his response there are three buttons, Profile, PM & Email
Just click on...

5 Replies

1017 Views

Last post by Scott-(Altoona, PA)
Sat Mar 14, 2015 1:40 pm
Carburator without gasoline

Last post by chevyman1 « Thu Mar 12, 2015 4:37 pm
Replies: 17
by jek7galo » Tue Mar 03, 2015 1:39 pm

First post

Hello friends, My bike will not start , why not rise gasoline in the carburator, I checked the fuel pump and she's ok, opening and closing normally....

Last post

I am having the same problem with some carb's on a Voyager I am putting together.
The gas is just running out the drain holes on the bottom of the...

17 Replies

1695 Views

Last post by chevyman1
Thu Mar 12, 2015 4:37 pm
Plug wires and coils

Last post by richardb, austin « Tue Mar 03, 2015 3:38 pm
Replies: 2
by 6ft1_grand » Sat Feb 21, 2015 2:40 pm

First post

I was changing the sparks plugs and I pulled the plug wire out of the cap on #3. I looked at the end of the cap and it appears as though it was...

Last post

..... It is not real hard to change caps & wires. Just hard to get to the coils. Let us know what you find Good luck..
6ft,
Don't be discouraged if...

2 Replies

738 Views

Last post by richardb, austin
Tue Mar 03, 2015 3:38 pm
Correct position of fork oil seal

Last post by cushman eagle « Sun Feb 15, 2015 1:41 am
Replies: 1
by ghazali » Fri Feb 13, 2015 9:48 pm

First post

Which one is correct way to assemble the fork oil seal...the lip with spring facing downward or upward.
Thanks in advance.

Last post

The lip with the spring should face the oil . :thmup: :cold:

1 Replies

304 Views

Last post by cushman eagle
Sun Feb 15, 2015 1:41 am
Cover broken

Last post by richardb, austin « Fri Feb 13, 2015 4:34 am
Replies: 3
by jek7galo » Tue Jan 20, 2015 7:56 pm

First post

Folks, I believe this is problem for all of us and in Brazil is not easy to find Voyager's parts, I needed to make a Voyagertherapy with the cover...

Last post

Well done - & well documented.

3 Replies

497 Views

Last post by richardb, austin
Fri Feb 13, 2015 4:34 am
Left front speaker audio went out

Last post by HawkeSHR « Thu Feb 12, 2015 5:24 pm
Replies: 7
by HawkeSHR » Mon Dec 22, 2014 10:14 pm

First post

Any troubleshooting tips that will help me solve why the left front speaker just wen out on me would be appreciated.

Turned on the radio and volume...

Last post

Quick follow up on this issue:
The speaker going out ended up being cold solder joints in the amp. When I had the radio in for refurb and upgrade...

7 Replies

2038 Views

Last post by HawkeSHR
Thu Feb 12, 2015 5:24 pm
1986 Voyager XII plug wires

Last post by suzib6sw « Tue Feb 10, 2015 9:19 pm
Replies: 12
by smfick755 » Sun Feb 01, 2015 4:46 am

First post

I need to replace the plug wires on my 86 Voyager 1200 XII. Question I have is can you replace just the wires and boots without changing the coil...

Last post

If he is a member of the AVA, and is logged in , he should be able to see it..
If he is just a member of the Site, he wont be able to see the pic.....

12 Replies

2313 Views

Last post by suzib6sw
Tue Feb 10, 2015 9:19 pm

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